Last week our efforts in taping, sealing and detailing an airtight building envelope paid off when we conducted our first airtightness test and received a  very encouraging result.  Our friends at Hammer and Hand, green builders who also do home performance testing, helped us out by conducting a blower door test of our building. Our result was 0.45 air changes/hour at 50 pascals!

A blower door test is a diagnostic tool which measures the airtightness of a building by depressurizing the house.   This depressurization exaggerates the home’s air leaks, making the leaks easier to measure and locate. A calibrated fan is placed into a door opening, which is then temporarily sealed around the fan, and the fan is used to blow air out of the building to create a pressure differential.  Pressure sensing instruments then measure the air flow (in cubic feet per minute) needed to create a 50-pascal pressure change.  By factoring in the interior volume of the building, we can then determine the amount of the building’s air that gets displaced per hour at this pressure (air changes per hour at 50 pascals pressure – ACH50).

Blower door installed at our kitchen patio

Blower door installed at our kitchen patio

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Come join us at the Shift House on October 2nd and check out our progress. We will be there from 11am to 5pm to show you around and answer questions.

shift house invite2

Our Open House is part of the Columbia Gorge ‘Enviro Home Tour‘.  Tickets are required for the tour, but if you are coming just for us you will not need to worry about that.  If you would like to visit the other projects, see below:

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Passive Houses are featured in a front page article of the September 25th New York Times ‘Environment & Energy’ section.  This is the third time that the NYTimes has covered the Passive House movement in the last two years.  Check it out:

CAN WE BUILD A BRIGHTER SHADE OF GREEN? – by Tom Zeller Jr.

0430 spj  LANDAU HOUSE GG

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Here are some of the latest photos – both exterior and interior – of our newly enclosed house:

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my favorite view

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from the neighbor's yard

kitchen

kitchen

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While we had a hard time tracking down high performance windows in the American market, we had an even harder time finding well sealed, insulated doors.  We were not able to find any doors designed with airtight sealing gaskets at the threshold.  We were also not able to find any window manufacturers that also produced doors, which was a problem for us since our design called for our front entry to have a glass side-lite and to be aesthetically integrating with the windows.

We were relieved to discover that Internorm, our Austrian window, also produces Passive House Certified high performance doors with thermally broken gasketed thresholds and an R-Value of 7.8.  For the Shift House, we ordered an insulated, exterior aluminum clad, wood framed door.

due to its weight, the front door/sidelite assembly was shipped in two pieces and had to be spliced together on site.

due to its weight, the front door/sidelite assembly was shipped in two pieces and had to be spliced together on site.

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The installation of our windows was an elaborate process and quite different from traditional American window installation, but with the help from Internorm‘s Wolfgang and Bernie, we got the job done in 2 1/2 days.  Here is the step-by-step proceedure we used to put in the windows and enclose our building envelope:

First all window openings were sealed with an air and water-tight poly-faced bitumenous self-adhesive membrane.  Since silcone does not stick will to is surface, we added another layer of foil faced tape along the outer perimeter.  After installing this, we discovered that we will not be using silicone, and therefore did not need this additional layer.

First all window openings were sealed with an air and water-tight poly-faced bitumenous self-adhesive membrane. Since silcone does not stick well to its surface, we added another layer of foil faced tape along the outer perimeter. Only later did we discover that we will not be using silicone, and therefore did not need this additional layer.

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Windows are a critical component of a high performance house.  To meet the energy requirements of the Passive House standard, we need windows with exceptionally high R-values (low U-values). What we look for in a window is  triple-pane insulated glazing (with a good solar heat-gain coefficient, low-emissivity coatings, sealed argon or krypton gas filled inter-pane voids, and ‘warm edge’ insulating glass spacers) with air-seals and thermally broken and insulated window frames.  With these types of windows facing south in a Passive House, the heat gains from the sun can be greater than the heat losses, even in mid-winter.

In our search to find windows that met our requirements, we found the US market to be quite a challenge.  The vast majority of american window manufacturers simply do not make windows that are designed to work this well.  While we did find that some companies did carry high performance glass, it was in the frame technology that most were lacking.

In addition to the performance level, we also had specific requirements regarding the operating mechanism.  Outward opening windows were out of the question because our windows will have exterior sunshades that would get in the way.  Sliding windows we also had strong reservations about because we felt that by design this type of window is impossible to properly seal.  The inward opening “tilt-and-turn’ mechanism, which is commonplace in europe and used by the majority of international high performance window makers, solves both of these problems.  When shut, a window of this type is tightly sealed with multiple locking points. And since Milos, VJ and I have all lived in Europe, we’ve experience the pleasure and versatility of tilt-and-turn windows and we were adamant about having these for our Shift House.

tilt and turn in action

tilt and turn in action

Because of the recent rise in interest in high performance building, several German and Austrian window producers have entered the US market.  Understanding the quality of the windows to be one of the most critical components to the success of this Passive House project, it was one that we were not willing to compromise on.  So, despite the disadvantages of ordering internationally (longer lead times, higher costs, shipping costs, complications in getting repairs or replacement parts), we opted for European windows because we felt that, coming from a market with decades of experience in low energy construction, their quality and performance was just irrefutably and substantially higher.

cross-section of an Internorm "varion" window frame. the insulated aluminum cladding is on the left.

cross-section of an Internorm "varion" window frame. the insulated aluminum cladding is on the left.

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The wall section and partial plan below describe our exterior wall assembly in more detail.  Note the dual insulative layers that work together to minimize thermal bridges.

Along with insulation, air tightness (weatherization) is the key to reducing heat loss and maintaining an energy efficient and comfortable house.  The Passive house standard, which we hope to meet with this building, has extremely stringent requirements regarding air tightness compared to conventional construction: The building must not leak more air than 0.6 times the house volume per hour (n50 ≤ 0.6 / hour) at 50 Pa (N/m²) as tested by a blower door.

Why is air tightness important?   Increased comfort, reduced energy use, and building longevity.  Comfort in increased by reducing interior temperature fluctuations, protecting from drafts and cold winds, and reducing dust infiltration.

Reduced heat loss occurs when we reduce the convective flow of heat by reducing the amount of air that passes through the exterior envelope.  In the US, buildings use one third of all energy consumed and two thirds of all electricity. Due to the high energy usage, they are a major source of the pollution that causes urban air quality problems and pollutants that contribute to climate change.  Thus, reduced energy consumption though airtightness results in less pollution and smaller electrical bills.

Airtightness contributes significantly to building longevity because by eliminating air flow through the wall, less moisture can penetrate the building structure and degrade it. Indoor air has a higher water vapour content  than outside air.  In cold weather, indoor air is cooled while escaping through the wall. As it cools, it cannot retain its water content and condensation will occur within the wall which can lead to serious damage.

The airtight layer (shown in red) is not a single substance or material, but a series of surfaces (the outer surface of the SIPs, the windows, the vapor barrier in the floor, with all joints sealed with spray foam or mastic and securely taped) working together to form a single barrier.  In designing the house and its wall system, we made sure to maintain a continuous and clearly defined air barrier without major structural penetrations or ins-and-outs in order to reduce the risk for gaps and weak spots. For this reason the outer surface of the windows aligns with the outer surface of the SIPs, the roof structure was built without overhangs, and the balcony support structure is entirely outboard of the air barrier .

section detail 1

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pouring the concrete topping slab directly onto the tape-lined foam bed

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Our floor assembly for the ground floor will be a polished 3″ concrete topping slab poured over 9″ of EPS rigid foam insulation over our 4″ structural slab.  Last week we readied the floor for the topping slab.  Since the building enclosure below our feet will occur between the structural slab and the insulation, this involved sealing all seams of our Stego Wrap vapor and air barrier with tape, and sealing all penetrations through the vapor barrier for plumbing and electrical with EPDM gaskets.  The 9″ of EPS foam are layered directly over the vapor barrier, and all foam seams and edges are sealed with tape to prevent the wet concrete from seeping through the cracks when we pour it on top.

For this floor application, we used Insulfoam type IX EPS, which has a compressive resistance of 25 psi.  A more standard foam may be adequate to handle the loads, but we chose a high density foam because we wanted to play it safe and reduce the risk of cracks in our concrete topping  slab. Because of its higher density, type IX foam also has a higher R-value, ranging from 4.35/inch at 75 deg. F to 5.00/inch at 25 deg. F.  Assuming an average R-value of 4.675/inch, this gives our overall floor assembly an R-value of 43.5.

This image shows the yellow Stego Wrap vapor barrier over our structural slab in the future guest bathroom.  All plumbing penetrations are sealed with tape.

This image shows the yellow Stego Wrap vapor barrier over our structural slab in the future guest bathroom. All plumbing penetrations are sealed with tape.

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